Precision Laser Cutting Services Australia

Got a Part? We’ll Scan It.

HIGH-ACCURACY 3D SCANNING FAST / FROM 48H MELBOURNE-based

Fast, pure 3D scans—OBJ/STL as standard. Need it production-ready? We’ll supply a STEP file too.

STL / STEP ACCEPTED • NO MINIMUMS • NDA-FRIENDLY

300+ Google Reviews

From Real Local Aussies

What is 3D SCANNING?

3D scanning captures your physical part as a digital mesh (OBJ/STL). It’s great for visualisation, reference, or future-proofing an existing part so you have a record if it ever breaks. A raw scan isn’t editable CAD it won’t have features like holes/threads/fillets, and may include minor noise or gaps.

How most projects work:

When “scan-only” makes sense (rare but valid):

What you’ll receive:

Who this is for

Limitations & prep

Highly reflective, black, or transparent parts may require a temporary scanning spray. Please send items clean and dry; we’ll return them in their original condition after scanning. Note: internal cavities that aren’t in line of sight may be unscannable without disassembly.

What to send us:

Just send the part (drop-off, courier, or mail-in) and tell us what it’s for—so we understand the part’s role and what to prioritise.

Typical timelines:

Scan-only meshes are delivered from 48 hours for small/simple parts. Scan + Reverse-Engineering to STEP/IGES runs from 48 hours up to 5 business days.

Free 3D-printed sample with reverse engineering jobs • NDA-friendly

NEED CAD Design?

From sketch or sample to CAD — ready to manufacture.

We’ll replicate your part from the original: scan/measure

ALREADY HAVE A FILE?

Upload STL/STEP → instant quote for 3D printing

Benefits 3D SCANNING WITH KAD3D

FAST, PREDICTABLE LEAD TIMES

Scan-only from 48h; Scan + Reverse-Engineering 48h–5 days. Express available.

ACCURATE, CLEAN GEOMETRY

Calibrated capture, aligned meshes, noise reduced; watertight on request.

FREE 3D-PRINTED SAMPLE

Get us to clean the scan for you and get a physical 3D printed sample — verify in hand before production.

FILES YOU CAN USE ANYWHERE

Aligned OBJ/STL (optional point cloud) with accuracy notes; STEP/IGES add-on.

SCAN-ONLY OR SCAN-TO-CAD

Archive/fit-check today; add Reverse-Engineering when you’re ready to manufacture.

LOCAL & EASY TO REACH

Melbourne team, NDA-friendly handling and secure file transfer; same-day response when you get in touch.

Free 3D-printed sample with cad jobs • Fixed-fee quote

How It Works

From part to aligned mesh fast. Scan-only from 48h

Step 1
DROP OFF THE PART

Step 2
WE SCAN

Receive a locally made sample fast to check fit, finish, and quality..

Step 3
scan FILE DELIVERED

Receive a download link to STL Add Reverse-Engineering and we’ll supply STEP/IGES.

NDA / IP: We’ll sign your NDA or issue ours. All assets are treated as confidential; access is need-to-know only. We retain files solely to manufacture your parts and can remove them on request.

testimonials

what our clients says about kad3D

4.9 / 5.0

based on 300+ reviews

By far the best 3d printing experience I have ever had with amazing customer service! Max is patient, knowledgable and quick to respond to all your questions, I cannot overstate how nice of an experience this was. This will be my go to shop for any of my prints for the future! Competitive price, 10/10 Print quality, 10/10 Customer service, 10/10 Easy to use website, 10/10 Turn around time and shipping times. Edit: Attached photos so you can see how clean the print is:

Kad 3D has been a top notch experience. First time ever ordering something to be 3D printed and the service from these guys has been prompt and so helpful. Best of all, they keep you up-to-date with the progress of your order without the need of checking in! I highly recommend them and will definitely keep using them for my 3D printing needs 🙂

I uploaded a file for an instant quote, which was followed up by Max via email. He was super helpful and made a real effort to check in and clarify how I wanted my model printed to make sure everything was correct. Really friendly people and the whole thing was done and ready to collect the same day.

These guys were absolutely amazing. Outstanding customer services and a great quality product. I had no idea how the whole 3D printing process worked. They guided me through it, informed me about the different options and my product is perfect. Can't recommend highly enough.

I have a customer in Australia who needed a small part printed. I live in the USA so it would have been really hard to ship such a small part making sure it wasn't lost in shipping. Kad 3D was able to print and ship the part for me which saved a ton of time for my customer. They are able to finish their build in days as opposed to the weeks it would take for a new shipment to arrive. Thank you so much!!

I wanted to try my hand at 3D printing fondant stamps, I had absolutely no idea where to start or how to achieve my desired result. From start to finish, Max helped me achieve my goals and I have now learned a new skill! This is such a great service and Max is so knowledgeable, I highly recommend Kad 3D!

Rapid prototyping We Offer

Compare speed, surface and strength across FDM, SLA, SLS, MJF and SLM

technologies

FDM

Same/next-day iterations; great for test-fits and early prototypes.

Sla

Smooth, high-detail parts for presentation and visual appearance.

sls

Tough, accurate PA12 nylon for functional testing, jigs and snap-fits.

MJF

Engineering grade PA12 nylon with crisp detail

slm

Metal printing where heat, wear or strength matter.

materials we stock

PLA

Most cost-effective option great for fast concept parts.

PETG

Mid-range material Tough with moderate UV and chemical resistance

ABS

Stronger, heat-resistant up to 100°C

ASA

Stronger, heat resistant up to 100°C and UV stable for outdoor use

TPU

Flexible with 95A shore hardness

ASA-CF

Carbon Fibre Extra Stiff, heat resistant, and UV stable

kad3d

technologies at a glance

3D PRINTING TECHNOLOGIES

process

Best for

Materials

Accuracy

Max size

Surface finish

Colours available

Lead time

Express

FDM (plastic)

Fast, low-cost iterations

PLA, PETG, ABS, ASA, TPU, CF filled

±0.25–0.30 mm or ±0.5%

1000 × 1000 × 1000 mm (larger available on request)

Layer lines; sand/prime/ paint; vapour smooth possible

Wide range available

3 business days (standard)

24-hour express available

SLA (resin)

Cosmetic/ show models, fine detail

ABS-like, Tough, Clear, High temp, Flexible, Castable, Chem resistant

±0.10–0.20 mm or ±0.2%

2700 × 900 × 800 mm

Very smooth; glossy/matte; clear polished

Opaque white/ black, clear; painted/plated

~2 weeks

Rush by request

SLS (nylon)

Tough functional parts, snap fits

PA12 (natural or dyed)

±0.20–0.30 mm or ±0.3%

440 × 440 × 450 mm

Fine matte, slightly grainy; bead-blast

Natural white; dye black; colours via dye

~2 weeks

Rush by request

MJF (nylon)

Batch-friendly, uniform parts

PA12, PA12-GB (glass-bead)

±0.20 mm or ±0.2%

380 × 380 × 280 mm

Clean, consistent matte

Grey; → dyed black

~2 weeks

Rush by request

SLM (metal)

Metal prototypes; heat/wear strength

AlSiMg10, 316L, 18Ni-300, Ti-6Al-4V

±0.10–0.20 mm or ±0.2% (pre machining)

1100 × 625 × 625 mm

Raw metallic; bead-blast/ machined; polish options

Natural metal

~2 weeks

Rush by request

CASTING & MOULDING TECHNOLOGIES

process

Best for

Materials

Accuracy

Max size

Surface finish

Colours available

Lead time

Express

Vacuum casting (PU)

Short-run 10 500 with IM-like feel

ABS-like, Nylon like, PC-like, Rubber-like (Shore A 30–90), High-temp, Colour-matched

±0.20–0.30 mm or ±0.3%

≈ 600 × 900 mm (tooling dependent)

Smooth, injection moulding-like; textures replicate master

Pantone/RAL colour-match; clear/tinted; rubber colours

3 business days (standard)

24-hour express available

Injection moulding

500+ units, lowest unit cost at scale

ABS, PP, PA/ nylon, PC, TPE, more

Tooling dependent (tight achievable)

Varies by tool/ press

Tool-defined: high-gloss to textured (SPI/VDI)

Masterbatch colour-match; broad palette

~2 weeks

Rush by request

FDM — FAST, TOUGH, COST-SMART SHORT-RUN PARTS

FDM is the quickest, most economical way to make functional production parts. We run calibrated, production-grade FDM with 24-hour express on select jobs and 3-business-day standard turns—made in Melbourne with tracked delivery.

What it excels at

Watch-outs

Visible layer lines on cosmetic faces
Layer direction affects strength (we orient accordingly)
Heat limits by material (e.g. PLA ~ 55°C)
Long flat panels can warp if not ribbed
Small holes print tight—allow for post-drill/ream

Dial it in

SLA - SMOOTHEST, PRESENTATION- READY PROTOTYPES

SLA (Stereo-lithography) gives you crisp detail and nearmoulded surface quality straight off the printer—perfect for trade-show pieces, presentation models, and intricate visual prototypes that must paint or polish beautifully. From palmsize parts to centrepiece builds up to 2700 × 900 × 800 mm, we’ve got you covered. Standard turnaround is ~2 weeks; for urgent hero pieces, our in-house large-format express option is 3–5 business days (on request). Australia-wide delivery available.

What it excels at:

Trade show models, cosmetic mock-ups and enclosures
Fine detail, sharp text/embossing and small features
Clear components and light-pipes (polished to glass-like)
High-temp fixtures, form tools and quick mould inserts
Flexible, rubber-like parts for seals and soft features
Chem-resistant prototypes for splash/cleaning exposure

Watch-outs

Dial it in

Walls: ≥ 1.0 1.2 mm (tall, free-standing features 1.5 mm+)
Holes: oversize +0.2–0.3 mm; add chamfers for inserts
Clearance: 0.2–0.3 mm for sliding fits; 0.3–0.4 mm for snaps
Geometry: add fillets to reduce stress; avoid knife-edges
Threads: tap after print or use heat-set/threaded inserts

Finishing: Painting and polishing, electroplating
Volumes & timeline: Best for 1 100 parts. Standard ~2 weeks; express 3–5 business days on request.
Materials: ABS-like (standard), Tough ABS-like (incl. black KS808 BK), High-Temperature KS1208H (~135 °C HDT), Flexible KS198S (82A), Glass-like Transparent KS158T, ChemicalResistant Somos 9120.
Example: Presentation enclosure—ABS-like shell painted satin; window in glass-like resin polished clear; threaded inserts for assembly.

SLS - TOUGH, SUPPORT FREE END-USE NYLON

SLS (Selective Laser Sintering) fuses nylon powder into dense, isotropic parts with no supports, so complex lattices, internal channels and moving assemblies print in one go. The result is a durable, matte finish ideal for functional prototypes and short-run production. Build volume up to 440 × 440 × 450 mm. Standard turnaround ~2 weeks (rush on request). Australiawide delivery available.

What it excels at

Functional housings, brackets, clips, snap-fits
Nested/hinged mechanisms and moving assemblies
Ducts, internal channels, lattices
Short-run end-use batches with repeatability
PA12: ~48 MPa tensile, ~175 °C HDT

Watch-outs

Dial it in

MJF — PRODUCTION-GRADE CONSISTENT NYLON

MJF (Multi-Jet Fusion) produces dense, isotropic nylon parts with crisp detail and uniform cosmetics—ideal for end-use batches, snap-fit housings and mechanically loaded parts. Build volume up to 380 × 380 × 280 mm. Standard turnaround ~2 weeks (rush on request). Australia-wide delivery available.

What it excels at

Watch-outs

Dial it in

Walls ≥ 1.0 mm (slender 1.2 mm+)
Holes oversize +0.10–0.20 mm
Clearances 0.15–0.25 mm (sliding), 0.25–0.35 mm (snaps)
Add ribs/fillets; avoid knife-edges
Threads: tap or use heat-set/threaded inserts

Finishing: Optional Dichtol impregnation seals porosity for watertight parts and food-contact applications
Volumes & timeline: suited for 1-500+ parts. Standard lead time is ~2 weeks; rush on request.
Materials: HP PA12, HP PA12 +GB (Glass Beads)
Example: Batch of 150 snap-fit sensor housings in PA12, dyed black, heat-set inserts installed, ready for line assembly

SLM — COMPLEX, PRODUCTION-GRADE METAL

SLM (Selective Laser Melting) fuses metal powder into dense,
near-wrought parts with internal features you can’t machine perfect for end-use brackets, manifolds, and tooling inserts with conformal cooling. Build volume up to 1100 × 625 × 625mm. Standard turnaround ~2 weeks (rush on request). Australia-wide delivery available

What it excels at

Tooling inserts with conformal cooling
Strong, lightweight brackets and mounts
Complex manifolds, ducts and internal channels
Heat/wear/corrosion-resistant parts
Short-run production when CNC is impractical

Watch-outs

Dial it in

Walls ≥ 1.0–1.5 mm (material dependent)
Overhangs ≥ 45° or support is required
Holes: pilot and ream; threads tap post-print
Clearances 0.2–0.3 mm on fits
Add fillets/radii; avoid sharp internal corners

Finishing: Tapping, polishing/Dichtol sealing
Volumes & timeline: Best for 1-100+ units. Standard ~2 weeks; rush on request.
Materials: 316L (Stainless Steel), AlSi10Mg (Aluminum Alloy), Ti-6Al-4V (Titanium Alloy), 18Ni-300 Maraging Steel
Example: Maraging-steel mould insert with conformal cooling; sealing faces CNC-finished—shorter cycle times vs drilled channels.

Vacuum Casting - injection Mould - quality minus tooling costs

Polyurethane casting in silicone moulds delivers injectionmould–like cosmetics without high tooling costs—ideal for pilot builds, product demos, and bridge production. Great for colour-matched housings, crystal-clear parts, and soft overmoulds. Standard turnaround ~2 weeks. Australia-widedelivery available.

What it excels at

High-strength parts with superior impact and UV stability
Short-run and presentation parts
Mould-quality cosmetics—colour-matched & textured.
Clear lenses/covers and light pipes
Bridge production before injection moulding

Watch-outs

Dial it in

Finishing: Pantone/RAL colour-match, matte/gloss textures, high-polish clears with tinting
Volumes & timeline: Sweet spot 10–300 parts with a standard lead time of ~2 weeks.
Materials: ABS-like PX100 (general-purpose); ABS-like PX-223HT (high-temp ≳120 °C); PP-like UP5690 (ductile/ flexible); POM-like Hei-Cast 8150GB (stiff, low-friction); PA-like UP6160 (good thermal resistance); PMMA-like PX521HT (clear, acrylic-like); Transparent PC PX5210 (tough, high clarity); TPUlike Hei-Cast 8400 (Shore A10–90 range).
Example:Run of 80 handheld housings in ABS-like PU, Pantone-matched with silk-screened graphics and heat-set inserts—production look without hard tooling

Injection Moulding - PRODUCTION VOLUMES, MOULD-QUALITY PARTS

For scale and repeatability, nothing beats injection moulding. We deliver production-grade plastics with tight tolerances, consistent cosmetics and low unit cost at volume. Rapid aluminium tools for pilots through to hardened steel for long runs. Typical tooling lead time 4–8 weeks.

What it excels at

Watch-outs

Dial it in

Walls 1.5–3.0 mm and uniform (material-dependent)
Draft 1–2°; 3°+ on textured faces
Ribs/bosses 40–60% of wall thickness
Internal radii ≥ 0.5× wall; avoid sharp corners
Place gates/parting lines/ejector marks off cosmetic faces
Typical tolerances ±0.1–0.3 mm depending on size/material

Finishing: As-moulded SPI textures and colour-match; pad/ laser print, painting, ultrasonic welding, basic assembly & QC.
Volumes & timeline: Best value at 100–100,000+ units; tooling 4–8 weeks typical, then production in days; pilot T1 samples available sooner with rapid tools.
Materials: ABS, PP, PC, PC-ABS, Nylon (PA6/PA66), POM (Acetal), PMMA (Acrylic), TPE/TPU for overmoulds, plus glassfilled and flame-retardant grades.
Example: 5,000 PP latch housings with living-hinge lid— moulded-in colour, SPI-B2 texture, brass inserts and ultrasonic-welded assembly.

Laser Cutting — FAST, CLEAN 2D PARTS

High-precision cutting and engraving for flat parts up to 1200 × 900 mm. Perfect for panels, bezels, signage, jigs, packaging inserts, and quick production nests. Cut in-house with rapid turns—1–3 business days standard, same-day/next-day express on request

What it excels at

Watch-outs

Dial it in

Finishing: Basic assembly available
Volumes & timeline: Best value for 1–500 sets; 1–3 business days standard, same-day/next-day express on request.
Materials: Acrylic 3/6/10 mm (clear, black, colours) and MDF 3/6/9 mm.
Example:6 mm clear acrylic front panel, flame-polished edges with engraved and paint-filled logo, cut to tight bezel tolerances.

CNC Machining - PRECISE, PRODUCTION-READY PARTS

CNC milling and turning for tight-tolerance metal and plastic parts with crisp edges, machined threads and excellent repeatability. Ideal for functional prototypes, fixtures and production runs where dimensional accuracy and surface finish matter. Standard turnaround ~2 weeks.

What it excels at

Tight-tolerance brackets, housings, shafts and fixtures
Flatness-critical plates, heat-sinks and precision pockets
Threaded features, tapped holes and press-fit bores
Optical plastics and engineering polymers
Short-to-mid volume production with consistent cosmetics

Watch-outs

Dial it in

Walls: metals ≥ 1.0–1.5 mm; plastics ≥ 2.0–3.0 mm
Internal radii: ≥ tool radius (common 1–3 mm); add fillets
Holes: prefer standard drill sizes; ream for tight fits
Threads: M2–M12 common; call out depth and class
Tolerances: ±0.05–0.10 mm typical; tighter by request

Finishing: As-machined or bead-blast; anodising, powder coat and laser marking available.
Volumes & timeline: Best value for 1–1,000+ parts; standard lead time ~2 weeks, with rush options on request.
Materials: Aluminium 6061/7075, Brass, Carbon steels (S45C/ Q235), Stainless 304/316, Titanium, D2 tool steel, Magnesium; Plastics: ABS, PMMA (Acrylic), PC, POM (Acetal), PP, PA6 (Nylon), PTFE, Bakelite.
Example:Batch of 120 aluminium 6061 heat-sink plates with tapped M3 holes—bead-blasted and black anodised, ready for assembly.

Case studies

Real projects, real outcomes

Curtain joiner that actually glides
iSeekBlinds-style joiner refined across three quick iterations: FDM test, SLA cosmetic check, then SLS nylon for strength. Final design moved into low-volume production. Window Furnishings • FDM → SLA → SLS • 24-hour prototypes

See how teams used KAD3D to go from idea to parts—and into production—fast.

One partner, every stage

Make it. Ship it. Scale it.

End-use production via 3D printing (1–200+ units), bridge production via vacuum casting (10–500), and high-volume injection moulding (500+).

3D Printing

Processes: FDM (budget/fast), SLA (cosmetic), SLS/MJF (nylon), SLM (metal).
Lead times: 24-hour express FDM, others typically ~2 weeks.
Materials: PLA, PETG, ABS, ASA, TPU, CF; SLA ABS-like / Tough / Clear; PA12; metals (AlSiMg10, 316L, 18Ni-300, Ti-6Al-4V).
Why choose it: Lowest setup cost, change design between runs.Best for: 1–50 units, fast iterations, test fits & demos.

Vacuum Casting

Injection Molding

what kad3d promises you?

24-hour prototypes, engineer review, Melbourne-made with AU-wide delivery.

01. Clear pricing

02. Make-it-right policy

03. Confidential by default

Trusted By Top Brands

Over 300+ 5 star google reviews Trusted by your fellow local Aussies

Frequently Asked Questions

Still have a questions in mind?

What is 3D scanning and when should I use it?

3D scanning captures your physical part as a detailed digital 3D model. It’s great for: replacing an unavailable part, checking fit, keeping a digital record, or starting a redesign. If you need an editable CAD model for manufacturing, we usually combine scanning with reverse engineering (see Q2).

“Scan-only” vs “Scan + Reverse Engineering”—what’s the difference?

Scan-only: You receive a cleaned mesh file (e.g. STL/OBJ/PLY) that’s perfect for visualisation, reference, or 3D printing “as is”. Meshes are not parametric CAD (no editable features like holes/fillets).
Scan + Reverse Engineering: We rebuild the part as editable CAD (STEP/IGES) from the scan so it’s ready for 3D printing, machining, or moulding. This is what most clients choose for production.

How accurate is the scan and what details can you capture?

Accuracy depends on the part size, geometry and surface finish. For most jobs we aim for ~0.1–0.3 mm point accuracy with fine feature capture where the scanner has a clear line-of-sight. Tight fits are validated during the CAD stage and with test prints when needed.

Are there parts that are hard to scan? (glossy/black/clear surfaces, internal areas) 

Yes—glossy, black or transparent parts can confuse scanners. We may apply a temporary matte scanning spray that wipes off after scanning. Deep holes, shiny cavities and hidden internal features are difficult because scanners need line-of-sight; these may require disassembly or measurement during the CAD stage.

What files will I get (STL/OBJ)—and what do they mean?

You can choose STL, OBJ or PLY.

STL: widely used for 3D printing; stores shape only.
OBJ: can include a texture map (useful if you need colour).

What’s the process and typical turnaround?

Brief & photos (or send/drop off the part).
2) Quote & timeline.
3) Scan & clean-up (align, remove noise, set scale/units).
4) Deliver files (mesh only) or rebuild as CAD if selected. Small jobs often complete in a few days; complex assemblies take longer.

How do I prepare and send my part for scanning?

Wipe the part clean and dry. If it’s reflective/black/clear, don’t worry—we’ll handle temporary spray. Pack it safely (bubble wrap, no loose movement). Include any mating parts or dimensions that matter for fit. We return parts in their original state.

Where are you based and do you work Australia-wide?

We’re in Melbourne (781 High Street, Reservoir). You can drop off locally or ship the part to us. We serve clients across Australia and return ship via AusPost/courier; same-day courier is available across metro Melbourne.

How is 3D scanning priced?

Pricing depends on part size, surface finish, detail level and whether you want scan-only or scan + reverse engineering. Share photos with a ruler in frame and tell us what you need the files for; we’ll provide a clear, itemised quote and timeline.

Can you also make parts after scanning—and is my IP safe?

Yes. After scanning (and CAD if needed), we can 3D print fast or arrange short-run manufacturing. Your files are handled confidentially; we regularly work under NDAs and can sign yours or provide ours.

Got a Part? We’ll Scan It.

HIGH-ACCURACY 3D SCANNING FAST / FROM 48H MELBOURNE-based

What is 3D SCANNING?

How most projects work:

When “scan-only” makes sense (rare but valid):

What you’ll receive:

Who this is for

Limitations & prep

What to send us:

Typical timelines:

NEED CAD Design?

ALREADY HAVE A FILE?

Benefits 3D SCANNING WITH KAD3D

FAST, PREDICTABLE LEAD TIMES

ACCURATE, CLEAN GEOMETRY

FREE 3D-PRINTED SAMPLE

FILES YOU CAN USE ANYWHERE

SCAN-ONLY OR SCAN-TO-CAD

LOCAL & EASY TO REACH

How It Works

Step 1 DROP OFF THE PART

Step 2 WE SCAN

Step 3 scan FILE DELIVERED

testimonials

4.9 / 5.0

Rapid prototyping We Offer

technologies

FDM

Sla

sls

MJF

slm

materials we stock

PLA

PETG

ABS

ASA

TPU

ASA-CF

kad3d

technologies at a glance

3D PRINTING TECHNOLOGIES

process

Best for

Materials

Accuracy

Max size

Surface finish

Colours available

Lead time

Express

FDM (plastic)

SLA (resin)

SLS (nylon)

MJF (nylon)

SLM (metal)

CASTING & MOULDING TECHNOLOGIES

process

Best for

Materials

Accuracy

Max size

Surface finish

Colours available

Lead time

Express

Vacuum casting (PU)

Injection moulding

vacuum casting

injection moulding

Laser cutting

CNC Machining

FDM — FAST, TOUGH, COST-SMART SHORT-RUN PARTS

What it excels at

Watch-outs

Dial it in

SLA - SMOOTHEST, PRESENTATION- READY PROTOTYPES

What it excels at:

Watch-outs

Dial it in

Step 1
DROP OFF THE PART

Step 2
WE SCAN

Step 3
scan FILE DELIVERED