Polycarbonate filament is one of the strongest, toughest, and most heat-resistant materials available in FDM 3D printing. From industrial prototypes to functional end-use parts, polycarbonate 3D filament delivers exceptional durability, clarity, and impact resistance.
In this detailed guide, we’ll explore what polycarbonate 3d filament is, its properties, advantages, limitations, recommended print settings, and how it compares with other engineering materials. You’ll also learn how to print PC filament correctly, how to store it, and whether PC material is safe or toxic.
What is Polycarbonate Filament?
Polycarbonate filament is a high-performance thermoplastic known for strength, toughness, excellent temperature resistance, and optical clarity. It’s commonly used in industrial applications, automotive parts, machine components, protective gear, and engineering-grade prototypes.
PC filament is famous for:
High impact resistance (stronger than ABS)
High heat resistance (110–140°C)
Exceptional strength-to-weight ratio
Optical clarity (for clear PC filament types)
Polycarbonate 3D printing filament is considered one of the strongest materials available for FDM 3D printing when printed correctly.
Why Polycarbonate Is Popular in 3D Printing
Extreme Strength
PC 3D filament is stronger than PLA, PETG, ABS, and even some nylons. It can withstand heavy loads, stress, and vibration without cracking.
High Heat Resistance
PC parts hold their shape under extreme temperatures, making them suitable for automotive and functional engineering applications.
Impact Resistance
It doesn’t just resist force it absorbs shock extremely well, which is why it’s used for helmets, safety shields, and bullet-resistant materials.
Dimensional Stability
Polycarbonate maintains accuracy and doesn’t deform easily, making it great for precision parts.
Transparency (for clear PC filament)
PC can be semi-transparent or fully clear depending on formulation, making it suitable for light covers, lenses, and visual prototypes.
Types of Polycarbonate Filament
Different variations exist depending on performance needs:
1. Pure PC Filament
Strongest version
Highest temperature resistance
Requires high printing temperatures
Best for industrial applications
2. PC Blend Filament
Mixed with other plastics like PETG or ABS for easier printing.
Lower temperature requirement
Less warping
Slightly reduced strength
More beginner-friendly
3. PC Carbon Fiber Filament
Reinforced with carbon fiber strands.
Increases stiffness
Reduces weight
Enhances dimensional accuracy
Ideal for jigs, fixtures, and engineering tools
This variation is popular among professionals looking for best PC filament options.
Polycarbonate Filament Properties
| Property | Polycarbonate Filament Details |
|---|---|
| Strength | Extremely high |
| Heat Resistance | 110–140°C |
| Impact Resistance | Excellent |
| Flexibility | Moderate |
| Transparency | Available in clear PC filament |
| Print Difficulty | Hard |
| Enclosure Required | Yes |
| Moisture Sensitivity | Very high |
How to Print PC Filament
Printing polycarbonate requires controlled temperatures and stable conditions.
1. Recommended Print Settings
Nozzle Temperature: 260–310°C
Bed Temperature: 90–120°C
Chamber/Enclosure: Required
Nozzle Type: Hardened steel recommended for PC carbon fiber filament
Cooling Fan: Off or very low
Print Speed: 30–60 mm/s
2. Bed Adhesion Tips
Polycarbonate tends to warp; use:
PEI sheet
Glue stick
PC-compatible adhesives
High bed temperature
3. Drying PC Filament
Polycarbonate absorbs moisture extremely fast. If wet, prints will be bubbly, weak, or stringy.
Drying PC filament instructions:
Dry at 80–90°C for 6–8 hours
Use a filament dryer or oven with accurate temperature control
Moisture has a massive impact on quality, so storing filament PC in airtight containers with desiccant is essential.
Is PC Filament Toxic?
Polycarbonate emits stronger fumes compared to PLA or PETG.
Printing PC indoors without ventilation is not recommended
Always use an enclosure with proper filtration
Keep the space well-ventilated
While the material itself is not highly toxic, the fumes can irritate the lungs.
Applications of Polycarbonate 3D Filament
Industrial Applications
Machine parts
Electrical housings
High-temperature components
Functional engineering tools
Consumer Products
Protective gear
Sports equipment
Customized home tools
Automotive
Under-hood parts
Brackets
Light covers
Prototyping
High-strength engineering prototypes
Transparent concept models
Polycarbonate 3d printer filament is used whenever durability and strength matter.
Advantages of Polycarbonate Filament
1. Exceptional Strength
Best-in-class durability among commonly available FDM materials.
2. High Heat Performance
Perfect for hot environments without deforming.
3. Impact Resistance
PC parts are extremely tough and shatter-resistant.
4. Clear Printing Options
Clear PC filament produces semi-transparent components.
5. Great for Engineering
Ideal for end-use parts, not just prototypes.
Disadvantages of Polycarbonate Filament
1. Hard to Print
Needs high temperatures and a fully enclosed 3D printer.
2. Warping Issues
Printing without a chamber almost guarantees failure.
3. Moisture Sensitive
PC requires constant drying and airtight storage.
4. Fume Concerns
Requires proper ventilation.
Polycarbonate vs Other Filaments
PC vs PLA
PC is much stronger
PLA is easier to print
PLA melts at low heat; PC stays stable
PC vs ABS
PC is stronger and more heat-resistant
ABS is easier to print
PC has better impact resistance
PC vs PETG
PC is stronger
PETG is easier and cheaper
PC works better for high-stress parts
FAQs
Is polycarbonate filament hard to print?
Yes, it requires high temperatures, an enclosure, and the correct settings.
What printers can use polycarbonate 3D filament?
Printers capable of 260–310°C nozzle temperature with a heated chamber/enclosure.
Does polycarbonate absorb moisture?
Yes, extremely fast. Drying PC filament is mandatory.
What is the best PC filament?
Pure PC for maximum strength, PC carbon fiber filament for stiffness, and PC blend filament for easier printing.
Can I print polycarbonate without an enclosure?
Not recommended. Warping and cracking are almost guaranteed.
Polycarbonate filament is a powerful, industrial-grade material designed for extreme strength, high heat resistance, and functional performance. While more difficult to print compared to common filaments, the durability and professional results make it worth the effort.
If you need strong, tough, heat-resistant parts, polycarbonate 3D printing filament is one of the best choices available.
For 3D printing projects, quotes and more information visit KAD 3D