When Speed Matters, We Cut It Right

lASER CUTTING.
CLEAN EDGES.
FAST TURNAROUNDS.

2D laser cutting in MDF & acrylic—up to
1200 × 900 mm. Crisp kerfs, production-grade edges, no minimums—perfect for prototypes and short-run parts.

STL / STEP ACCEPTED • NO MINIMUMS • NDA-FRIENDLY

300+ Google Reviews

From Real Local Aussies

what kad3d promises you?

24-hour prototypes, engineer review, Melbourne-made with AU-wide delivery.

01. Clear pricing

02. Make-it-right policy

03. Confidential by default

WHAT IS LASER CUTTING?

2D subtractive manufacturing for flat sheets. A focused beam cuts and engraves MDF and acrylic with crisp kerfs and repeatable accuracy—great for fast prototypes and short-run parts. We run a 1200 × 900 mm bed and stock MDF (3/6/9 mm) and acrylic (3/6/10 mm). Laser cut acrylic leaves a clean, gloss edge; MDF may show a light, uniform char that we can minimise with protective film or a quick sand. We apply kerf compensation for snug press-fits and can add etched labels, logos, and score lines for bends—no minimums, fast turnarounds.

Best for (choose by need):

One offs to short-run batches (1–1,000+ identical parts)
Flat parts with tight detail: panels, templates, jigs, signage letters, inserts
MDF (3/6/9 mm) and Acrylic (3/6/10 mm) up to 1200 × 900 mm bed
Engraving/marking, score lines for bends, press-fit slots (with kerf allowance)

What you’ll receive:

What to send us:

Typical quantities & timelines:

STL / STEP ACCEPTED • NO MINIMUMS • NDA-FRIENDLY

NEED CAD Design?

From sketch or sample to CAD ready to manufacture.

NEED 3D SCANNING?

High-accuracy scans to digitise your part — STL/OBJ

ALREADY HAVE A FILE?

Upload DXF/DWG → instant quote for 3D printing

Benefits OF LASER CUTTING WITH KAD3D

CLEAN, PRECISE CUTS

Crisp kerfs and sharp detail; acrylic leaves a smooth, glossy edge.

FAST TURNAROUNDS

Prototypes in 24–72 hours; no tooling and no minimums for quick starts.

CONSISTENCY ON REORDERS

Saved nests and kerf settings keep every batch on-spec and identical.

PRESS FITS & SLOTS DIALLED IN

We apply kerf compensation so tabs, slots and snap-fits assemble cleanly.

MDF & ACRYLIC, SIZED RIGHT

MDF 3/6/9 mm and Acrylic 3/6/10 mm—up to 1200 × 900 mm bed.

LOCAL MELBOURNE TEAM

Work directly with Aussie specialists—free design check, NDA-friendly, trusted by 300+ reviewers.

STL / STEP ACCEPTED • NO MINIMUMS • NDA-FRIENDLY

How It Works

From CAD to production-grade parts at scale — low unit costs, consistent quality.

Step 1
SEND YOUR FILE OR SAMPLE

Upload DXF/DWG, pick material, colour and thickness and confirm

Step 2
NESTING & PROOF

Clean vectors, set kerf/press-fit, nest for best yield. Proof on request.

Step 3
CUTTING, QC & DELIVERY

Select services offer 24-hour express; standard FDM ~3 business days; others ~2 weeks. Pick up in Melbourne or AU-wide courier with tracking.

NDA / IP: We ll sign your NDA or issue ours. All assets are treated as confidential; access is need-to
know only. We retain files solely to manufacture your parts and can remove them on request.

testimonials

what our clients says about kad3D

4.9 / 5.0

based on 300+ reviews

By far the best 3d printing experience I have ever had with amazing customer service! Max is patient, knowledgable and quick to respond to all your questions, I cannot overstate how nice of an experience this was. This will be my go to shop for any of my prints for the future! Competitive price, 10/10 Print quality, 10/10 Customer service, 10/10 Easy to use website, 10/10 Turn around time and shipping times. Edit: Attached photos so you can see how clean the print is:

Kad 3D has been a top notch experience. First time ever ordering something to be 3D printed and the service from these guys has been prompt and so helpful. Best of all, they keep you up-to-date with the progress of your order without the need of checking in! I highly recommend them and will definitely keep using them for my 3D printing needs 🙂

I uploaded a file for an instant quote, which was followed up by Max via email. He was super helpful and made a real effort to check in and clarify how I wanted my model printed to make sure everything was correct. Really friendly people and the whole thing was done and ready to collect the same day.

These guys were absolutely amazing. Outstanding customer services and a great quality product. I had no idea how the whole 3D printing process worked. They guided me through it, informed me about the different options and my product is perfect. Can't recommend highly enough.

I have a customer in Australia who needed a small part printed. I live in the USA so it would have been really hard to ship such a small part making sure it wasn't lost in shipping. Kad 3D was able to print and ship the part for me which saved a ton of time for my customer. They are able to finish their build in days as opposed to the weeks it would take for a new shipment to arrive. Thank you so much!!

I wanted to try my hand at 3D printing fondant stamps, I had absolutely no idea where to start or how to achieve my desired result. From start to finish, Max helped me achieve my goals and I have now learned a new skill! This is such a great service and Max is so knowledgeable, I highly recommend Kad 3D!

Rapid prototyping We Offer

Compare speed, surface and strength across FDM, SLA, SLS, MJF and SLM

technologies

materials we stock

PLA

Most cost-effective option great for fast concept parts.

PETG

Mid-range material Tough with moderate UV and chemical resistance

ABS

Stronger, heat-resistant up to 100°C

ASA

Stronger, heat resistant up to 100°C and UV stable for outdoor use

TPU

Flexible with 95A shore hardness

ASA-CF

Carbon Fibre Extra Stiff, heat resistant, and UV stable

KS408A
Standard ABS-like Resin

Cost-effective general-purpose resin, ideal for quick concept parts.

KS608A
Tough ABS-like Resin

Strong, tough, moisture-resistant; accurate and stable, heat-resistant to 70 °C.

KS808-BK
Black Tough ABS-like Resin

Strong, tough, moisture-resistant; accurate and stable, heat-resistant to 70 °C.

KS158T
Transparent Resin

Optically transparent resin available in glass-like or frosted finish

KS198S
Flexible Resin

Flexible (Shore 82A) with good tear resistance; ideal for rubber-like parts.

KS1208H
High Temperature Resin

Up to 135 °C; stiff, accurate and dimensionally stable for heat-resistant tooling

KS168C
Castable Resin

High-resolution resin for investment casting with clean burnout

Somos 9120
Chemical Resistant Resin

ABS-like, chemically resistant SLA resin ideal for medical/lab parts and functional prototypes.

PA 12 (nylon 12)

Strong engineering nylon — 48 MPa tensile strength. Heat resistant up to 175 °C (HDT).Great for functional parts.

TPU 95A

Rubber-like (Shore 95A) — bends and springs back, tear-resistant. Ideal for grips, seals and living hinges

PA 12 (Nylon 12)

Strong engineering nylon — 48 MPa tensile strength. Heat resistant up to 175 °C (HDT).Great for functional parts.

PA 12 + GB (glass beads)

Stiffer, dimensionally stable nylon — higher heat stability (HDT 182 °C). Ideal for jigs, fixtures and flat, precise parts

AlSiMg10
Aluminum Alloy

Most cost-effective option great for fast concept parts.

Ti6Al4V
Titanium Alloy

Aerospace-grade strength-to-weight, corrosion-resistant and biocompatible— ideal for high-performance or medical parts

316L
Stainless Steel

Excellent corrosion resistance and toughness—suited to food/medical fixtures and outdoor hardware.

18Ni 300
Maraging Steel

Ultra-high strength after ageing with low distortion—perfect for tooling, mould inserts, dies and jigs

kad3d

technologies at a glance

FDM — FAST, TOUGH, COST-SMART SHORT-RUN PARTS

FDM is the quickest, most economical way to make functional production parts. We run calibrated, production-grade FDM with 24-hour express on select jobs and 3-business-day standard turns—made in Melbourne with tracked delivery.

What it excels at

Watch-outs

Visible layer lines on cosmetic faces
Layer direction affects strength (we orient accordingly)
Heat limits by material (e.g. PLA ~ 55°C)
Long flat panels can warp if not ribbed
Small holes print tight—allow for post-drill/ream

Dial it in

SLA - SMOOTHEST, PRESENTATION- READY PROTOTYPES

SLA (Stereo-lithography) gives you crisp detail and nearmoulded surface quality straight off the printer—perfect for trade-show pieces, presentation models, and intricate visual prototypes that must paint or polish beautifully. From palmsize parts to centrepiece builds up to 2700 × 900 × 800 mm, we’ve got you covered. Standard turnaround is ~2 weeks; for urgent hero pieces, our in-house large-format express option is 3–5 business days (on request). Australia-wide delivery available.

What it excels at:

Trade show models, cosmetic mock-ups and enclosures
Fine detail, sharp text/embossing and small features
Clear components and light-pipes (polished to glass-like)
High-temp fixtures, form tools and quick mould inserts
Flexible, rubber-like parts for seals and soft features
Chem-resistant prototypes for splash/cleaning exposure

Watch-outs

Dial it in

Walls: ≥ 1.0 1.2 mm (tall, free-standing features 1.5 mm+)
Holes: oversize +0.2–0.3 mm; add chamfers for inserts
Clearance: 0.2–0.3 mm for sliding fits; 0.3–0.4 mm for snaps
Geometry: add fillets to reduce stress; avoid knife-edges
Threads: tap after print or use heat-set/threaded inserts

Finishing: Painting and polishing, electroplating
Volumes & timeline: Best for 1 100 parts. Standard ~2 weeks; express 3–5 business days on request.
Materials: ABS-like (standard), Tough ABS-like (incl. black KS808 BK), High-Temperature KS1208H (~135 °C HDT), Flexible KS198S (82A), Glass-like Transparent KS158T, ChemicalResistant Somos 9120.
Example: Presentation enclosure—ABS-like shell painted satin; window in glass-like resin polished clear; threaded inserts for assembly.

SLS - TOUGH, SUPPORT FREE END-USE NYLON

SLS (Selective Laser Sintering) fuses nylon powder into dense, isotropic parts with no supports, so complex lattices, internal channels and moving assemblies print in one go. The result is a durable, matte finish ideal for functional prototypes and short-run production. Build volume up to 440 × 440 × 450 mm. Standard turnaround ~2 weeks (rush on request). Australiawide delivery available.

What it excels at

Functional housings, brackets, clips, snap-fits
Nested/hinged mechanisms and moving assemblies
Ducts, internal channels, lattices
Short-run end-use batches with repeatability
PA12: ~48 MPa tensile, ~175 °C HDT

Watch-outs

Dial it in

MJF — PRODUCTION-GRADE CONSISTENT NYLON

MJF (Multi-Jet Fusion) produces dense, isotropic nylon parts with crisp detail and uniform cosmetics—ideal for end-use batches, snap-fit housings and mechanically loaded parts. Build volume up to 380 × 380 × 280 mm. Standard turnaround ~2 weeks (rush on request). Australia-wide delivery available.

What it excels at

Watch-outs

Dial it in

Walls ≥ 1.0 mm (slender 1.2 mm+)
Holes oversize +0.10–0.20 mm
Clearances 0.15–0.25 mm (sliding), 0.25–0.35 mm (snaps)
Add ribs/fillets; avoid knife-edges
Threads: tap or use heat-set/threaded inserts

Finishing: Optional Dichtol impregnation seals porosity for watertight parts and food-contact applications
Volumes & timeline: suited for 1-500+ parts. Standard lead time is ~2 weeks; rush on request.
Materials: HP PA12, HP PA12 +GB (Glass Beads)
Example: Batch of 150 snap-fit sensor housings in PA12, dyed black, heat-set inserts installed, ready for line assembly

SLM — COMPLEX, PRODUCTION-GRADE METAL

SLM (Selective Laser Melting) fuses metal powder into dense,
near-wrought parts with internal features you can’t machine perfect for end-use brackets, manifolds, and tooling inserts with conformal cooling. Build volume up to 1100 × 625 × 625mm. Standard turnaround ~2 weeks (rush on request). Australia-wide delivery available

What it excels at

Tooling inserts with conformal cooling
Strong, lightweight brackets and mounts
Complex manifolds, ducts and internal channels
Heat/wear/corrosion-resistant parts
Short-run production when CNC is impractical

Watch-outs

Dial it in

Walls ≥ 1.0–1.5 mm (material dependent)
Overhangs ≥ 45° or support is required
Holes: pilot and ream; threads tap post-print
Clearances 0.2–0.3 mm on fits
Add fillets/radii; avoid sharp internal corners

Finishing: Tapping, polishing/Dichtol sealing
Volumes & timeline: Best for 1-100+ units. Standard ~2 weeks; rush on request.
Materials: 316L (Stainless Steel), AlSi10Mg (Aluminum Alloy), Ti-6Al-4V (Titanium Alloy), 18Ni-300 Maraging Steel
Example: Maraging-steel mould insert with conformal cooling; sealing faces CNC-finished—shorter cycle times vs drilled channels.

Vacuum Casting - injection Mould - quality minus tooling costs

Polyurethane casting in silicone moulds delivers injectionmould–like cosmetics without high tooling costs—ideal for pilot builds, product demos, and bridge production. Great for colour-matched housings, crystal-clear parts, and soft overmoulds. Standard turnaround ~2 weeks. Australia-widedelivery available.

What it excels at

High-strength parts with superior impact and UV stability
Short-run and presentation parts
Mould-quality cosmetics—colour-matched & textured.
Clear lenses/covers and light pipes
Bridge production before injection moulding

Watch-outs

Dial it in

Finishing: Pantone/RAL colour-match, matte/gloss textures, high-polish clears with tinting
Volumes & timeline: Sweet spot 10–300 parts with a standard lead time of ~2 weeks.
Materials: ABS-like PX100 (general-purpose); ABS-like PX-223HT (high-temp ≳120 °C); PP-like UP5690 (ductile/ flexible); POM-like Hei-Cast 8150GB (stiff, low-friction); PA-like UP6160 (good thermal resistance); PMMA-like PX521HT (clear, acrylic-like); Transparent PC PX5210 (tough, high clarity); TPUlike Hei-Cast 8400 (Shore A10–90 range).
Example:Run of 80 handheld housings in ABS-like PU, Pantone-matched with silk-screened graphics and heat-set inserts—production look without hard tooling

Injection Moulding - PRODUCTION VOLUMES, MOULD-QUALITY PARTS

For scale and repeatability, nothing beats injection moulding. We deliver production-grade plastics with tight tolerances, consistent cosmetics and low unit cost at volume. Rapid aluminium tools for pilots through to hardened steel for long runs. Typical tooling lead time 4–8 weeks.

What it excels at

Watch-outs

Dial it in

Walls 1.5–3.0 mm and uniform (material-dependent)
Draft 1–2°; 3°+ on textured faces
Ribs/bosses 40–60% of wall thickness
Internal radii ≥ 0.5× wall; avoid sharp corners
Place gates/parting lines/ejector marks off cosmetic faces
Typical tolerances ±0.1–0.3 mm depending on size/material

Finishing: As-moulded SPI textures and colour-match; pad/ laser print, painting, ultrasonic welding, basic assembly & QC.
Volumes & timeline: Best value at 100–100,000+ units; tooling 4–8 weeks typical, then production in days; pilot T1 samples available sooner with rapid tools.
Materials: ABS, PP, PC, PC-ABS, Nylon (PA6/PA66), POM (Acetal), PMMA (Acrylic), TPE/TPU for overmoulds, plus glassfilled and flame-retardant grades.
Example: 5,000 PP latch housings with living-hinge lid— moulded-in colour, SPI-B2 texture, brass inserts and ultrasonic-welded assembly.

Laser Cutting — FAST, CLEAN 2D PARTS

High-precision cutting and engraving for flat parts up to 1200 × 900 mm. Perfect for panels, bezels, signage, jigs, packaging inserts, and quick production nests. Cut in-house with rapid turns—1–3 business days standard, same-day/next-day express on request

What it excels at

Watch-outs

Dial it in

Finishing: Basic assembly available
Volumes & timeline: Best value for 1–500 sets; 1–3 business days standard, same-day/next-day express on request.
Materials: Acrylic 3/6/10 mm (clear, black, colours) and MDF 3/6/9 mm.
Example:6 mm clear acrylic front panel, flame-polished edges with engraved and paint-filled logo, cut to tight bezel tolerances.

CNC Machining - PRECISE, PRODUCTION-READY PARTS

CNC milling and turning for tight-tolerance metal and plastic parts with crisp edges, machined threads and excellent repeatability. Ideal for functional prototypes, fixtures and production runs where dimensional accuracy and surface finish matter. Standard turnaround ~2 weeks.

What it excels at

Tight-tolerance brackets, housings, shafts and fixtures
Flatness-critical plates, heat-sinks and precision pockets
Threaded features, tapped holes and press-fit bores
Optical plastics and engineering polymers
Short-to-mid volume production with consistent cosmetics

Watch-outs

Dial it in

Walls: metals ≥ 1.0–1.5 mm; plastics ≥ 2.0–3.0 mm
Internal radii: ≥ tool radius (common 1–3 mm); add fillets
Holes: prefer standard drill sizes; ream for tight fits
Threads: M2–M12 common; call out depth and class
Tolerances: ±0.05–0.10 mm typical; tighter by request

Finishing: As-machined or bead-blast; anodising, powder coat and laser marking available.
Volumes & timeline: Best value for 1–1,000+ parts; standard lead time ~2 weeks, with rush options on request.
Materials: Aluminium 6061/7075, Brass, Carbon steels (S45C/ Q235), Stainless 304/316, Titanium, D2 tool steel, Magnesium; Plastics: ABS, PMMA (Acrylic), PC, POM (Acetal), PP, PA6 (Nylon), PTFE, Bakelite.
Example:Batch of 120 aluminium 6061 heat-sink plates with tapped M3 holes—bead-blasted and black anodised, ready for assembly.

One partner, every stage

Make it. Ship it. Scale it.

End-use production via 3D printing (1–200+ units), bridge production via vacuum casting (10–500), and high-volume injection moulding (500+).

3D Printing

Best for: 1–200+ units, fast iterations, test fits & demos.

Processes: FDM (budget/fast), SLA (cosmetic), SLS/MJF (nylon), SLM (metal).
Lead times: 24-hour express FDM, others typically ~2 weeks.
Materials: PLA, PETG, ABS, ASA, TPU, CF; SLA ABS-like / Tough / Clear; PA12; metals (AlSiMg10, 316L, 18Ni-300, Ti-6Al-4V).
Why choose it: Lowest setup cost, change design between runs.Best for: 1–50 units, fast iterations, test fits & demos.

Vacuum Casting

Best for: 10–500 units, injection-moulding feel without tooling.

Injection Molding

Best for: 500+ units, tight tolerances, repeatability.

Frequently Asked Questions

Still have a questions in mind?

What is laser cutting and what is it good for?

Laser cutting is 2D subtractive manufacturing for flat sheets. A focused beam cuts and engraves designs with crisp edges and repeatable accuracy—great for signage, panels, templates, jigs/fixtures, packaging inserts, branding plates and quick prototypes.

What materials and sizes can you handle?

Local pickup only available in melbourne, and next-day courier to metro areas are available. We also ship Australia-wide.

What files do you accept and how should I prepare my design?

No MOQs—we’ll make one-offs or batches. Minimum order value is $55.

How accurate are the parts? What about kerf?

Click Instant Quote, upload your file, and choose material/finish. You’ll see pricing immediately; complex jobs can be manually reviewed on request.

Do you offer engraving and what finish should I expect?

STL, OBJ, STEP/STP, IGES/IGS, 3MF, DXF, DWG, and ZIP (up to 200 MB). If your file needs fixing, we can help.

What are typical lead times and how is pricing calculated?

All the majors: FDM, SLA, SLS, MJF; metals (SLM) on request. We’ll recommend the best option for strength, finish, and budget.

Where are you based and do you ship Australia-wide?

We prioritise tight tolerances and super-smooth finishes (especially with SLA). Tell us your critical dimensions and we’ll confirm achievable specs before printing.

How do I get a quote or place an order for laser cutting?

Absolutely. Share how the part will be used (load, heat, UV, chemicals) and we’ll guide you—starting with cost-effective options first.

Is my IP safe—and can you sign an NDA?

Yes. We’re NDA-friendly and handle all files securely. Only the engineering team sees your data.

Do you work with businesses and individuals all around Australia?

Yes—B2C and B2B. We support prototypes, end-use parts, and short-run production to anyone in australia

Need your prototype fast?
Upload your file today.

3D Printing services

Design & Reverse Engineering

Additional Manufacturing Services

When Speed Matters, We Cut It Right

lASER CUTTING. CLEAN EDGES. FAST TURNAROUNDS.

what kad3d promises you?

01.

Clear pricing

02.

Make-it-right policy

03.

Confidential by default

WHAT IS LASER CUTTING?

Best for (choose by need):

What you’ll receive:

What to send us:

Typical quantities & timelines:

NEED CAD Design?

NEED 3D SCANNING?

ALREADY HAVE A FILE?

Benefits OF LASER CUTTING WITH KAD3D

CLEAN, PRECISE CUTS

FAST TURNAROUNDS

CONSISTENCY ON REORDERS

PRESS FITS & SLOTS DIALLED IN

MDF & ACRYLIC, SIZED RIGHT

LOCAL MELBOURNE TEAM

How It Works

Step 1 SEND YOUR FILE OR SAMPLE

Step 2 NESTING & PROOF

Step 3 CUTTING, QC & DELIVERY

testimonials

4.9 / 5.0

Rapid prototyping We Offer

technologies

materials we stock

PLA

PETG

ABS

ASA

TPU

ASA-CF

KS408A Standard ABS-like Resin

KS608A Tough ABS-like Resin

KS808-BK Black Tough ABS-like Resin

KS158T Transparent Resin

KS198S Flexible Resin

KS1208H High Temperature Resin

KS168C Castable Resin

Somos 9120 Chemical Resistant Resin

PA 12 (nylon 12)

TPU 95A

PA 12 (Nylon 12)

PA 12 + GB (glass beads)

AlSiMg10 Aluminum Alloy

Ti6Al4V Titanium Alloy

316L Stainless Steel

18Ni 300 Maraging Steel

kad3d

technologies at a glance

vacuum casting

injection moulding

Laser cutting

CNC Machining

FDM — FAST, TOUGH, COST-SMART SHORT-RUN PARTS

What it excels at

Watch-outs

Dial it in

SLA - SMOOTHEST, PRESENTATION- READY PROTOTYPES

What it excels at:

Watch-outs

Dial it in

SLS - TOUGH, SUPPORT FREE END-USE NYLON

What it excels at

Watch-outs

Dial it in

MJF — PRODUCTION-GRADE CONSISTENT NYLON

What it excels at

Watch-outs

Dial it in

lASER CUTTING.
CLEAN EDGES.
FAST TURNAROUNDS.

Step 1
SEND YOUR FILE OR SAMPLE

Step 2
NESTING & PROOF

Step 3
CUTTING, QC & DELIVERY

KS408A
Standard ABS-like Resin

KS608A
Tough ABS-like Resin

KS808-BK
Black Tough ABS-like Resin

KS158T
Transparent Resin

KS198S
Flexible Resin

KS1208H
High Temperature Resin

KS168C
Castable Resin

Somos 9120
Chemical Resistant Resin

AlSiMg10
Aluminum Alloy

Ti6Al4V
Titanium Alloy

316L
Stainless Steel

18Ni 300
Maraging Steel

Need your prototype fast?
Upload your file today.