Thermoplastic

ASA — FDM 3D printing

FDM Available Express available

ABS built for the sun — the outdoor end-use default.

ASA 3D printing material

ASA 3D printing at KAD3D — ABS built for the sun — the outdoor end-use default.

ASA is the outdoor workhorse: ABS-class heat resistance with excellent UV stability, so colour and toughness hold up outdoors for years. It shares ABS's warping tendency on big parts and costs a step above ABS and PETG.

What ASA is used for

ASA is the go-to for anything that lives outdoors. It is used for automotive exterior parts, signage, garden and marine fittings, and mounts that sit in direct sun — think wing-mirror housings and outdoor enclosures that must not yellow or crack.

Typical applications include Exterior housings, automotive trim, signage, and garden and marine fittings.

ASA technical profile

Produced with FDM, ASA 3D printing typically offers a tensile strength around 32 MPa, elongation at break near 12%, heat deflection about 96 °C, a density of 1.07 g/cm³ and water absorption around 0.3%. Full technical data is listed in the table below.

For dimensional work, ASA supports a typical layer height or tolerance of ±0.25–0.30 mm or ±0.5%.

This makes ASA a strong choice for parts that need outdoor / uv-stable, heat over 100 °c, end-use production, chemical / moisture exposure and water-resistant.

ASA can be annealed at 80–90 °C for 6–12 h — the manufacturer-suggested cycle to relieve internal printing stresses. Results depend on part geometry, so our team will advise when annealing is genuinely worthwhile.

Finishing options for ASA include Vapour Smoothing, Sanding and Painting / Priming.

Standard turnaround for ASA is 3 business days, with an express option in 24 hours, from order confirmation and delivered Australia-wide.

Well suited to outdoor signage, housings and fittings for the Queensland and WA sun, where UV stability keeps colour and strength from fading through long exposure.

Finish, colour and size

Matte layer lines with a slight sheen; UV-stable colour holds without paint. Vapour-smooths like ABS. The most popular finish is Print as-is for outdoor duty; vapour-smooth or paint only where appearance matters. Wide UV-stable colour range available — reach out to check a specific colour. Maximum build size is up to 1000 × 1000 × 1000 mm (larger on request).

How ASA 3D printing is made

FDM (fused deposition modelling) builds each part layer by layer from a molten thermoplastic filament — a fast, cost-effective process ideal for prototypes and functional parts. You can read more about the FDM process on Wikipedia.

Design tips for ASA

Build orientation matters in ASA: it influences surface finish, dimensional accuracy and where a part is strongest. Upload an STL, STEP or 3MF file with a note on how the part will be used, and our team will orient and prepare the build for the features that matter most — before anything is printed.

Strengths of ASA

  • Excellent UV stability — colour and toughness hold outdoors for years
  • ABS-class heat resistance around 95–100 °C
  • Weather, water and road-grime tolerant

Things to consider

  • Same warping tendency as ABS on large flat parts
  • Costs a step above ABS and PETG

Why choose KAD3D for ASA 3D printing

KAD3D runs ASA 3D printing in-house in Melbourne, which means real people check every part before dispatch and you can talk directly to the team who print your work. Quoting is free and instant online, and delivery covers all of Australia. 24 hours express is available on this material.

ASA 3D printing FAQs

How much does ASA 3D printing cost?

Indicative pricing for ASA starts around $7.94 AUD for small parts. Every job is quoted exactly on geometry and quantity — instant online quotes are free.

How fast can ASA parts be printed?

Standard turnaround for ASA is 3 business days from order confirmation, with a 24 hours express option, delivered Australia-wide.

How strong is ASA?

Printed ASA offers a tensile strength around 32 MPa. The full technical profile, including the figures that matter for your part, is in the table on this page.

What is the maximum build size for ASA?

The maximum build size for ASA is 1000 × 1000 × 1000 mm (larger on request). Larger parts can often be printed in sections and joined — ask when you quote.

Can ASA be painted or finished?

Yes — ASA takes primer and paint well, sands easily and can be annealed. The most common finishing routes for this material are listed above, and our team can recommend the right one for your part.

What tolerances can KAD3D hold in ASA?

Typical layer height or tolerance for ASA is ±0.25–0.30 mm or ±0.5%. If a feature needs to be tighter, flag it when you quote and we will confirm what is achievable.

Related materials

Compare ASA with TPU 95A, ABS, ASA-CF, PETG, PLA, or browse the full materials hub.

Ready to start? Upload your file for a free instant quote on ASA 3D printing at KAD3D.

Property profile

Strength
Stiffness
Toughness
Flexibility
Heat
Detail
UV / Outdoor

Maximum build size

1000 × 1000 × 1000 mm (larger on request)

Surface finish & colours

Matte layer lines with a slight sheen; UV-stable colour holds without paint. Vapour-smooths like ABS.

Wide UV-stable colour range available — reach out to check a specific colour.

Best suited for

Outdoor / UV-stable Heat over 100 °C End-use production Chemical / moisture exposure Water-resistant

Lead time

Standard 3 business days
Express Express available 24 hours

Lead times are indicative and start from order confirmation. Actual turnaround varies model by model, depending on part geometry, print time, quantity and shipping location. Express service incurs an additional charge. Express availability is subject to current machine capacity — please confirm when ordering.

Contact us

Typical technical data

Price$7.94
Tensile strength32 MPa
Elongation at break12 %
Heat deflection (0.45 MPa)96 °C
Heat deflection (1.80 MPa)92 °C
Density1.07 g/cm³
Water absorption (24 h)0.3 %
Layer / tolerance±0.25–0.30 mm or ±0.5%

View technical data sheet (TDS)

Finishing & post-processing for ASA

Parts printed in ASA in FDM can be finished a number of ways at KAD3D, from a clean functional surface to a fully painted, display-ready result. The treatments below are the ones we most often apply to this material.

Sanding
Hand or machine sanding knocks back layer lines and blemishes, stepping up through grits toward a smooth, even surface ready for paint or display.
Vapour Smoothing
A controlled solvent vapour gently melts the outer skin to a glossy, watertight finish — ideal for hiding layer lines and improving sealing.
Painting / Priming
Primer fills the last micro-texture so colour coats lie down evenly; the part can then be finished in any custom colour, gloss level or brand match.
Annealing
Oven-annealing at 80–90 °C for 6–12 h relieves internal stress and increases crystallinity, improving strength and heat resistance (Bambu Lab filament guide). Results vary with part size, geometry and infill — some prints may warp, so test first.

What this material supports

✓ Paintable ✓ Easy to sand ✓ Threaded inserts
  • Paint & custom colour: ASA primes and paints well, so parts can be matched to any brand colour, gloss level or metallic look.
  • Sanding & smoothing: responds well to sanding, so layer lines can be worked back to a smooth, paint-ready surface.
  • Threaded inserts: heat-set or press-fit brass inserts can be installed for durable, re-usable metal threads for fasteners.

Most popular finish: Print as-is for outdoor duty; vapour-smooth or paint only where appearance matters.

Reference #3DBenchy — like-for-like pricing

To make material costs easy to compare, KAD3D prints the same standard model — the #3DBenchy — in every material. The price shown is what that identical benchmark part costs in ASA, so you can weigh materials against each other on a genuine like-for-like basis before uploading your own file.

Benchy in this material $7.94

Benchmark price is a guide for comparison only; your part is quoted on its own size, geometry and finishing. Upload your model for an exact price.

These prices were taken on 1 July 2026 and are still in place.

ASA (FDM 3D Printing)

Printed in-house by KAD3D. Upload your part for an instant quote.

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Material data on these pages was compiled with the assistance of online research tools, in good faith, and may contain inaccuracies. Values are indicative only and intended to give a closer idea of each material's behaviour. For accurate, batch-specific TDS or SDS documentation, please contact KAD3D directly. KAD3D accepts no liability for any reliance on this information.