Australia’s Fastest Engineering 3D Printing Partner

3D Printed
ENGINEERING PARTS,
24 HOUR TURNAROUND

Get engineering-grade 3D printed parts in as little as 24 hours — no tooling, no MOQs, no overseas delays. Just local Melbourne manufacturing tuned for the right speed, quality, and cost.

3dm / STEP / STL / dwg accepted • No minimums • NDA-friendly

Why ENGINEERING TEAMS choose KAD3D

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FUNCTIONAL PROTOTYPES THAT MATCH YOUR CAD

Get parts that actually behave like the model — tight tolerances, engineering-grade materials, and surfaces ready for test rigs, assemblies, and client demos. We work from your native CAD files and flag issues early so you’re not wasting time on reprints.

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24-HOUR TURNAROUND FOR URGENT PROJECTS

Hit aggressive design and testing deadlines with local manufacturing that can deliver in as little as 24 hours. Ideal for design sprints, verification builds, and last-minute changes without waiting on overseas suppliers.

SCALABLE, COST-EFFECTIVE PRODUCTION RUNS

Move from one-off prototypes to low-volume production without tooling, MOQs, or long commitments. Whether you need a single jig or a batch of end-use parts, we help you choose the best balance of speed, quality, and cost for every job.

ENGINEERING PROJECTS — PRECISE, FUNCTIONAL, BUILT TO PERFORM

Engineering teams are under pressure to move from CAD to tested parts fast — without gambling on quality or blowing the budget. Whether you’re developing new products, validating design changes, or tooling up production with jigs and fixtures, KAD3D makes it easy to turn digital models into parts you can bolt, press, and test in the real world.

We produce accurate, durable 3D printed parts for functional prototypes, test rigs, fixtures, enclosures, brackets, and end-use components. With engineering-grade plastics and metals, tight tolerances, and repeatable builds, your team can validate fit, function, and performance before committing to expensive tooling.

Our local Australian manufacturing eliminates overseas delays and import risks, with turnaround in as little as 24 hours when you need it. Whether you’ve got production-ready CAD files or need help with file repair, DfM tweaks, or reverse-engineering an existing part, our team can plug into your workflow. No minimum orders, no tooling, no waiting — just reliable, production-ready results.

How ENGINEERING TEAMS USE 3D PRINTING
TO TURN CAD INTO REAL-WORLD RESULTS

Rapid Prototyping & Design Validation

Shorten design cycles by moving from CAD to physical parts in as little as 24 hours. Engineers can test fit, clearances, airflow and ergonomics early, instead of waiting weeks for machined or moulded parts. We print directly from your STEP, STP, STL or native CAD, help fix mesh issues, and suggest small DfM tweaks where needed. Faster loops mean fewer design errors, less rework, and lower overall project cost before you commit to tooling.

Functional Prototypes & Working Assemblies

When you need more than a visual model, we print functional components in engineering-grade plastics and metals. Parts like brackets, housings, clips, manifolds and snap-fits can be produced with the strength, heat resistance and dimensional accuracy required for bench testing and field trials. We’ll recommend the right technology (FDM, SLA, SLS, MJF, SLM) based on loads, environment and budget so you get a realistic read on performance without over-spending.

Jigs, Fixtures & Production Tooling

Custom jigs, nests, gauges and fixtures help standardise processes and increase throughput on the line. We design and print tooling that locates parts, guides operators and supports repeatable assembly, inspection and machining. Because the fixtures are 3D printed, they’re quick to iterate—if the process changes, we update the CAD and reprint instead of scrapping expensive machined hardware. This keeps tooling agile while still delivering industrial-grade reliability.

Low-Volume Production & Bridge Manufacturing

When quantities are too low for injection moulding or CNC to be economical, 3D printing bridges the gap. We provide consistent, repeatable parts for pilot runs, spare-parts programmes, custom options and long-tail SKUs. Order 10, 50 or 500 units with no tooling costs, no MOQs and predictable per-part pricing. Once demand is proven, you can transfer to traditional manufacturing—or continue with additive if flexibility and speed matter more than rock-bottom unit cost.

Legacy Parts, Reverse Engineering & Repairs

Obsolete or unsupported components don’t have to stall an otherwise healthy system. Our team can scan, model and reproduce legacy parts, brackets, covers and small mechanisms when OEM supply is slow, expensive or unavailable. We match key dimensions and functional features so replacements drop into existing assemblies with minimal adjustment. This reduces downtime during shutdowns and keeps older equipment productive without a full redesign.

Simulation, Testing & Visual Models

From wind-tunnel bodies and flow models to cutaways and training units, we create detailed 3D printed models that support analysis and communication. Scaled or sectioned assemblies can be optimised for CFD, FEA, airflow, thermal paths or serviceability studies. The same models double as powerful visual tools for design reviews, stakeholder presentations and operator training—making complex systems easier to understand, maintain and sign off.

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Choosing the Right 3D Printing Process FOR ENGINEERING PROJECTS

Selecting the right 3D printing process is critical in engineering — where precision, mechanical performance, and turnaround time directly impact design risk and project cost. At KAD3D, we specialise in FDM, SLS, MJF, SLA and SLM 3D printing to support everything from quick design checks to production-ready functional parts. Each technology offers a different balance of strength, accuracy, surface finish and price, so your team can choose the best fit for each job.

FDM (Fused Deposition Modelling) is the workhorse option for fast, affordable parts. It’s ideal for prototypes, brackets, jigs, fixtures and low-risk functional components where speed and cost-efficiency matter most. With materials like PLA, PETG, ABS and ASA, FDM delivers solid dimensional stability and repeatability — perfect for design validation and shop-floor tooling.

SLS (Selective Laser Sintering) and MJF (Multi Jet Fusion) are preferred for demanding R&D, functional testing and low-volume production. These processes produce robust nylon parts with excellent strength, wear resistance and complex geometry capability. They’re ideal for enclosures, clips, manifolds, flexible components and anything that needs to survive real-world abuse.

For metal prototypes and high-performance assemblies, SLM (Selective Laser Melting) offers true metal 3D printing in Stainless Steel 316L and Aluminium AlSi10Mg. It’s suited to test rigs, structural brackets, lightweight components and near-production metal parts where traditional machining or casting would be slow or expensive.

SLA (Stereolithography) remains the go-to when fine detail and surface finish are critical. ABS-like and clear resins are perfect for presentation parts, transparent flow models, seals, gaskets and components with tight internal features. SLA can also be used for certain functional applications where smooth surfaces and accuracy are more important than impact strength.

Every technology we offer is backed by local Australian manufacturing, fast turnaround, no minimum orders and consistent quality — so your engineers can focus on solving problems, not chasing suppliers.

recommended 3D Printing Processes for engineering teams

process Best for Materials Max size Key Advantages
FDM (Fused Deposition Modelling)
Rapid prototypes, jigs & fixtures, brackets, enclosures, low-risk functional parts.
PLA, PETG, ABS, ASA
PLA & PETG: 1000 × 1000 × 1000 mm (larger available on request)
ABS & ASA: 350 x 350 x 350 mm (larger available on request)
Fast, affordable, and durable. Ideal for interactive learning models and high-volume educational use.
SLS (Selective Laser Sintering)
Functional nylon components, snap-fits, housings, manifolds, flexible parts, R&D test pieces.
PA12 Nylon
440 × 440 × 450 mm
Strong, detailed, and support-free. Perfect for research, engineering, and mechanical studies.
MJF (Multi Jet Fusion)
High-accuracy R&D prototypes, production-ready nylon parts, enclosures and structural components.
PA12 Nylon, PA12 + GB (Glass beads)
380 × 380 × 280 mm
Exceptional surface finish and repeatability. Great for testing, validation, and performance modelling.
SLM (Selective Laser Melting)
Metal prototypes, structural brackets, test rigs, heat-resistant components, lightweight performance parts.
Stainless Steel 316L, Aluminium AlSi10Mg
1100 × 625 × 625 mm
High-strength metal printing for structural, mechanical, and experimental projects.
SLA (Stereolithography)
High-detail visual models, clear fluid paths, seals & gaskets, complex internal channels, presentation parts.
ABS-like resin, clear resin, high-temp and specialty resins.
2700 × 900 × 800 mm
Smooth, high-detail finish. Ideal for architectural and design education where aesthetics matter.

Choosing the Right Materials for ENGINEERING PROJECTS

Every successful engineering build starts with the right material. At KAD3D, we pair each 3D printing process with materials chosen for strength, temperature resistance, dimensional stability, and cost — whether you’re prototyping, testing, or producing low-volume end-use parts.

This material range lets engineering teams choose the right balance of speed, performance, and price for every project — all printed locally with consistent, production-ready quality.

Finishing and Presentation FOR ENGINEERING PROJECTS

At KAD3D, post-processing is where printed parts become production-ready components. From first prototypes to low-volume end-use parts, we apply surface treatments that match each project’s mechanical loads, environment, and cosmetic requirements — without adding unnecessary time or cost.

By combining the right finishing method with precise 3D printing, KAD3D delivers engineering parts that are durable, accurate and presentation-ready — helping every component look and perform like a production part, all made locally in Australia.

Our post-processing services

Finishing type Available For Description / Use Case

Polishing

SLA & SLM Parts
Smooths critical surfaces for clean fits, seals, and sliding faces.

Painting & Coating

SLA Parts
Adds colour and protection for customer-facing prototypes and enclosures.

Dyeing & Dichtol WFT 1532 Infusion

SLS & MJF Parts
Uniform colour and sealed pores for tougher, cleaner nylon parts.

Electroplating (Nickel / Copper / Chrome)

SLM Metal Parts
Improves corrosion resistance, conductivity, and visual finish on metal parts.

From DIGITAL CONCEPT TO TESTED ENGINEERING PARTS

Not every engineering project starts with a clean CAD file – and that’s where KAD3D makes life easier. Whether you have production-ready CAD, a hand sketch, or an existing part, we handle the journey from idea to tested, installable hardware.

When critical components are obsolete, need redesign, or must be customised, projects are split into two clear phases:

 

Phase 1 — Design, 3D Scanning & DfM Review

 

Our team captures or rebuilds the part using 3D scanning, photos, or precise measurements, then reconstructs it in CAD. We refine geometry for strength, printability and assembly, checking tolerances and material choice against your operating conditions. A 3D preview or free PLA sample can be provided for validation before production.

 

Phase 2 — Manufacturing, Finishing & Quality Assurance


 

Once approved, the part moves into production using the most suitable process — FDM, SLA, SLS, MJF or SLM — based on loads, temperature, environment and budget. Every build is inspected, finished, and delivered locally, with traceable settings so repeat orders are fast and consistent.

For clients who already have 3D files (STEP, STP, STL, OBJ, 3MF etc.), we skip Phase 1 and move straight to manufacturing after a technical file review to verify scale, tolerances and material compatibility.

By keeping the full workflow in-house, KAD3D delivers faster turnaround, consistent quality and full traceability — turning digital models and legacy parts into reliable, production-ready components..

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(Phase 1) Step 1
Physical Model or Concept Submission

Send us your CAD, sketches, photos or a sample part and we choose the best approach (scan, reverse engineer, or direct CAD).

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(Phase 1) Step 2
3D Modelling & Review

We rebuild/refine the model, recommend materials, and share a 3D preview or PLA sample for fit check and approval.

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(Phase 2) Step 3
File Preparation

We prep your 3D file for printing, verifying scale, wall thicknesses, tolerances and material compatibility.

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(Phase 2) Step 4
Printing & Finishing

Parts are printed using the most suitable process, then finished with any required polishing, coating, dyeing or plating.

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(Phase 2) Step 5
Quality Check & Delivery

We inspect critical dimensions and surface quality, then pack and ship so parts arrive ready to install or test.

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PRICING

At KAD3D, every engineering project is quoted on part size, material, complexity, and technology – so you only pay for what you actually need. From quick FDM prototypes and jigs through to nylon production runs and metal test rigs, each quote is tailored to hit the right balance of speed, quality, and cost.

For most print-ready CAD files you can use our online quoting tool to get instant pricing – just upload your 3D file, choose material and quantity, and see costs and lead-time estimates on the spot.

Pricing is influenced by the chosen process (FDM, SLA, SLS, MJF, or SLM), material selection, and any optional finishing such as polishing, coating, dyeing, or plating. Where design or reverse engineering is required, Phase 1 (scanning/CAD and validation sample) is itemised separately from Phase 2 (manufacturing and finishing), so you can see exactly where your budget is going.

Clear, detailed quotes mean no hidden costs, no overseas markups, and no guesswork – just transparent pricing that fits your engineering requirements and timeline.

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LEAD TIMES

Lead times depend on technology, complexity, and finishing, but we design the workflow around your deadlines. For standard FDM parts – such as prototypes, brackets, and jigs – turnaround is typically 3 business days, with an express 24-hour option available for urgent jobs.

SLS and MJF nylon parts, ideal for functional components and low-volume production, generally run at around 2 weeks including standard finishing, with express options on request. SLA resin models and clear parts are usually 1–2 weeks, depending on size and post-processing. SLM metal parts (stainless steel or aluminium) typically take 2–3 weeks, including any machining or electroplating.

Every job is produced and tracked locally in Melbourne, so you get reliable lead times, fast communication, and repeatable results – parts that arrive when you need them and are ready to test, assemble, or ship.

Case studies

Real projects, real outcomes

Curtain joiner that actually glides
iSeekBlinds-style joiner refined across three quick iterations: FDM test, SLA cosmetic check, then SLS nylon for strength. Final design moved into low-volume production. Window Furnishings • FDM → SLA → SLS • 24-hour prototypes
See how teams used KAD3D to go from idea to parts—and into production—fast.

Frequently Asked Questions

Still have a questions in mind?

What is 3D scanning and when should I use it?
3D scanning captures your physical part as a detailed digital 3D model. It’s great for: replacing an unavailable part, checking fit, keeping a digital record, or starting a redesign. If you need an editable CAD model for manufacturing, we usually combine scanning with reverse engineering (see Q2).

Local pickup only available in melbourne, and next-day courier to metro areas are available. We also ship Australia-wide.

No MOQs—we’ll make one-offs or batches. Minimum order value is $55.

Click Instant Quote, upload your file, and choose material/finish. You’ll see pricing immediately; complex jobs can be manually reviewed on request.

STL, OBJ, STEP/STP, IGES/IGS, 3MF, DXF, DWG, and ZIP (up to 200 MB). If your file needs fixing, we can help.

All the majors: FDM, SLA, SLS, MJF; metals (SLM) on request. We’ll recommend the best option for strength, finish, and budget.

We prioritise tight tolerances and super-smooth finishes (especially with SLA). Tell us your critical dimensions and we’ll confirm achievable specs before printing.

Absolutely. Share how the part will be used (load, heat, UV, chemicals) and we’ll guide you—starting with cost-effective options first.

Yes. We’re NDA-friendly and handle all files securely. Only the engineering team sees your data.

Yes—B2C and B2B. We support prototypes, end-use parts, and short-run production to anyone in australia

testimonials

what our clients says about kad3D

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4.9 / 5.0

based on 300+ reviews

Aria X
Aria X
By far the best 3d printing experience I have ever had with amazing customer service! Max is patient, knowledgable and quick to respond to all your questions, I cannot overstate how nice of an experience this was. This will be my go to shop for any of my prints for the future! Competitive price, 10/10 Print quality, 10/10 Customer service, 10/10 Easy to use website, 10/10 Turn around time and shipping times. Edit: Attached photos so you can see how clean the print is:
Jack Woodman
Jack Woodman
By far the best 3d printing experience I have ever had with amazing customer service! Max is patient, knowledgable and quick to respond to all your questions, I cannot overstate how nice of an experience this was. This will be my go to shop for any of my prints for the future! Competitive price, 10/10 Print quality, 10/10 Customer service, 10/10 Easy to use website, 10/10 Turn around time and shipping times. Edit: Attached photos so you can see how clean the print is:
Rami El-Khoury
Rami El-Khoury
Kad 3D has been a top notch experience. First time ever ordering something to be 3D printed and the service from these guys has been prompt and so helpful. Best of all, they keep you up-to-date with the progress of your order without the need of checking in! I highly recommend them and will definitely keep using them for my 3D printing needs 🙂
Andrew Liu
Andrew Liu
I uploaded a file for an instant quote, which was followed up by Max via email. He was super helpful and made a real effort to check in and clarify how I wanted my model printed to make sure everything was correct. Really friendly people and the whole thing was done and ready to collect the same day.
Travis Linton
Travis Linton
These guys were absolutely amazing. Outstanding customer services and a great quality product. I had no idea how the whole 3D printing process worked. They guided me through it, informed me about the different options and my product is perfect. Can't recommend highly enough.
Daniel H
Daniel H
I have a customer in Australia who needed a small part printed. I live in the USA so it would have been really hard to ship such a small part making sure it wasn't lost in shipping. Kad 3D was able to print and ship the part for me which saved a ton of time for my customer. They are able to finish their build in days as opposed to the weeks it would take for a new shipment to arrive. Thank you so much!!
Matthew Doepel
Matthew Doepel
I wanted to try my hand at 3D printing fondant stamps, I had absolutely no idea where to start or how to achieve my desired result. From start to finish, Max helped me achieve my goals and I have now learned a new skill! This is such a great service and Max is so knowledgeable, I highly recommend Kad 3D!

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READY TO PRINT FOR YOUR CLASSROOM? EDUCATION-FRIENDLY 3D PRINTING.